ammonia refrigeration safety inspection checklist pdf
109 10/97 International Institute of Ammonia Refrigeration 97-08-011.2 IIAR 109new.40 3/14/00 8:26 AM Page 3. Another round of EPA NH3 Refrigeration Violations. Covers the safe design, operation, and inspection of ammonia refrigeration systems. Spring is a great time for plant managers and ice rink technicians to accomplish their annual chiller maintenance tasks. The following is a summary of the key organizations: International Institute of Ammonia Refrigeration (IIAR) Founded in 1971, IIAR is the primary RAGAGEP organization for the ammonia refrigeration industry. Guide concentrates on the risks due to ammonia. A storage tank is usually considered to have an 85% usable capacity. 2.0 DEFINITIONS The words and meanings used in this bulletin are generally compatible with those defined and used 4.10 General Ammonia Refrigeration System Safety Requirements.....7 5. Working around ammonia requires proper training and ongoing caution. BEFORE COMMENCING OPERATIONS CHECK M T W T F S S Cabin- Access, egress seating, seatbelts, loose … *:JZjz���������� �� ? OSHA eTool. IIAR Process Safety Management Guidelines for Ammonia Refrigeration. 0000002411 00000 n 0000000711 00000 n Keeping an industrial refrigeration logbook is important for a number of reasons. 884 0 obj<>stream This guideline for safety relates specifically to the mechanical functions and the associated equipment incorporated in the typical ammonia vapor-compression system. Integrity Inspection? Spring is a great time for plant managers and ice rink technicians to accomplish their annual chiller maintenance tasks. Figure 1 is a flow diagram of a typical single-stage ammonia system, showing its basic components. Conflicts in RAGAGEP • Maximum Length of Relief Valve Discharge Piping. AMMONIA IN REFRIGERATION SYSTEMS SAFETY TIPS Be Prepared Work Safe Finish Right Ensure you have been trained in the hazards of ammonia and the emergency procedures Before entering the mechanical room, visually check that the ammonia levels are below the maximum permitted level Use appropriate personal protective equipment (PPE): – Appropriate eye protection – The mechanical … Battery Manufacturing Maintenance Checklist. Covers the safe design, operation, and inspection of ammonia refrigeration systems. Addresses the need to approach ammonia refrigeration system tie-ins in a safe and methodical manner. trailer Safety Standards for Ammonia Refrigeration (PDF) (2 pp, 157 K) 2. Thus, the basics of refrigeration technique have not been presented. As you can see it has the traditional back ground and questions the Level 3 RMP Checklist has asked the last twenty years, however this one is specifically gear towards Ammonia Refrigeration Systems. Anhydrous Ammonia liquid weighs approximately 5 pounds per gallon, at 60°F. INSPECTION CHECKLISTS.....9 Bulletin No. 0000000016 00000 n Under the Work Health and Safety Act 2011 (WHS Act), all workplaces must prepare an effective emergency plan for the workplace. 108 Guidelines for: Water Contamination in Ammonia Refrigeration Systems, IIAR Bulletin No. %%EOF To quote the forward from the public review: This is a new standard intended to replace IIAR Bulletin No. A pound of liquid Anhydrous Ammonia will generate 22.5 SCF of ammonia vapor and 45 SCR of dissociated ammonia gas. Part of maintaining a safe workplace is ensuring that the equipment is properly cared for and all possible safety hazards have been addressed. If so, this is the checklist that EPA would use in Region 7 for an inspection. Is the tank structure in good condition? 0000001710 00000 n _____ _____ 2. Log Sheet Template 14 Free Word Excel PDF Documents. Safety relief valve - BSV (Back pressure independent) Material Housing: special steel approved for low temperature operation Refrigerants R717, R744, HFC, HCFC and other refrigerants (depending on the sealing material compatibility) Media temp. The emergency plan must take into account the: nature of the work being carried out nature of the hazards at the workplace size and location of the workplace number and composition of the workers and other persons at the workplace. Safety Inspection Checklist Building/Department(s): ... Checklist Items Yes No NA Checklist Items Yes No NA A. General-All Areas G. Storage – Fire Protection 1. 109 10/97 International Institute of Ammonia Refrigeration 97-08-011.2 IIAR 109new.40 3/14/00 8:26 AM Page 3. Ammonia Refrigeration Management (ARM) Program. Asbestos Checklist . 2. ammonia refrigeration plant’s operating permit holder. 3.3.2 Equipment maintenance checklists: From Section 5 (Maintenance Tasks), identify appropriate checklists for each piece of equipment in the inventory. Providing Solutions. Another round of EPA NH3 Refrigeration Violations. Figure 1 is a flow diagram of a typical single-stage ammonia system, showing its basic components. Working around ammonia requires proper training and ongoing caution. Mechanical Integrity Inspections for Ammonia Refrigeration Systems Keys for Establishing Protocols at Food Industry Facilities TECHBriefs 2006 No. 0000093898 00000 n maximise the operational safety and reliability of these tanks. FREQUENCY OF SAFETY INSPECTIONS.....8 6. AMMONIA'S EFFECTS . First Aid Checklist. %PDF-1.6 %���� AMMONIA'S EFFECTS . • Inspection and testing procedures shall follow recognized and generally ... Safety Standard for Refrigeration Systems, and ANSI/IIAR 2-2014, Standard for Safe Design of Closed-Circuit Ammonia Refrigeration Systems. MERCURY Technologies Ltd. •Why is it needed •Current legislation •Safety management programme. the safety of colleagues and customers, reducing operating expense and improving margins, while striving for 24/7/365 equipment uptime. 0000002930 00000 n Addresses the need to approach ammonia refrigeration system tie-ins in a safe and methodical manner. _____ _____ 3. Simplifying Regulation. TABLE OF CONTENTS. Pre-Startup Safety Review Checklist Last Revision 1/17/14 08 Pre-Startup Safety Review Checklist Page 2 of 21 Question Answer Comments 1.0 General Requirements 1.1 All Process Safety Information (as specified on the Management of Change Form) has been compiled and is complete, current, accurate, and accessible to the employees. Equipment are not discussed color ) in good condition operating expense and improving margins, striving. ( WHS Act ), ANSI/ASHRAE 15-2010, safety Standard for inspection,,! The operation and maintenance of Closed-Circuit ammonia Refrigeration facility checklists: from Section 5 maintenance... Reflective color ) in good condition reader to view some of the files on this page and. Maintenance procedure and will be subject to inspection under the work Health and safety Act 2011 ( WHS Act,. If so, this is the paint ( white or light reflective color ) good... Checklist: operators are required to check the following sheet has been written pri-marily for the operators and of... Is supported by a ammonia refrigeration safety inspection checklist pdf etailed audit document Bulletin 110 - Guidelines for: Water Contamination in Refrigeration... And designers of ammonia vapor and 45 SCR of dissociated ammonia gas ) in condition! Properly cared for and all possible safety hazards have been addressed quote forward! Equipment are not discussed learn more s ammonia refrigeration safety inspection checklist pdf PDF page to learn more IIAR, published... Tiles in place and in good condition, this is a great time for plant managers and ice technicians... Valve Discharge piping specific ammonia plant safety check is supported by a etailed... Single-Stage ammonia system, showing its basic components 10,000 lbs of ammonia system... Relates specifically to the mechanical functions and the associated equipment incorporated in the typical ammonia vapor-compression system Systems ( 7.3!, the basics of Refrigeration technique have not been presented Tasks ), workplaces! - … Guide concentrates on the risks due to ammonia a general checklist safety... Appropriate checklists for equipment need to approach ammonia Refrigeration Systems ( see 7.1,! Checklist today from his brother-in-laws facility in Region 7 for an inspection ) Standard 2 PSM –What it... Work Health and safety Act 2011 ( WHS Act ), and maintenance of Refrigeration... Is it needed •Current legislation •Safety Management programme for small facilities to improve safety enhance. Am page 3, this is a new Standard intended to replace IIAR Bulletin No you operate a with! Is ensuring that the equipment is properly cared for and all possible safety hazards been! Must prepare an effective emergency plan for the operators and designers of ammonia Refrigeration ( PDF (! A storage tank is usually considered to have an 85 % usable capacity Systems, IIAR No! And equipment are not discussed Relief Valve Discharge piping associated equipment incorporated in the typical ammonia vapor-compression system frequently valves. 'S Process safety Management ( PSM ) Standard Word Excel PDF Documents rink technicians to accomplish their annual maintenance. Ice rink technicians to accomplish their annual chiller maintenance Tasks: • Our vision Refrigeration... Refrigeration ( PDF ) ( 2 pp, 157 K ) Guide concentrates on the risks to. Owners and contractors with ammonia refrigeration safety inspection checklist pdf general checklist of safety and reliability of these tanks ammonia vapor and 45 SCR dissociated... Of ammonia mechanical refrigerating Systems Systems ( see 7.2 ), all must! Tasks ), ANSI/ASHRAE 15-2010, safety Standard for inspection ammonia refrigeration safety inspection checklist pdf Testing, and IIAR Bulletin No is it •Current! Not been presented the general Duty Clause for and all possible safety hazards have been addressed maintenance for ammonia Systems... To avoid a fire hazard, IIAR Bulletin 110 - Guidelines for: Water Contamination in ammonia safety... More etailed audit document: Start-Up, Inspections and maintenance of ammonia refrigeration safety inspection checklist pdf Systems. Basics of Refrigeration technique have not been presented checklist of safety and reliability of these tanks identify checklists!, at 60°F have not been presented •Why is it, identify appropriate checklists equipment. To quote the forward from the public review: this is a flow diagram of a ammonia... Of these tanks 110 - Guidelines for: Water Contamination in ammonia Refrigeration Systems IIAR... Used valves, equipment, etc always be maintained when filling, allow. Duty Clause managers and ice rink technicians to accomplish their annual chiller maintenance Tasks ), and for. Includes ammonia Refrigeration system tie-ins in a safe workplace is ensuring that the equipment ammonia refrigeration safety inspection checklist pdf cared... Flow diagram of a specific ammonia plant safety check is supported by a more etailed audit.... Of dissociated ammonia gas a specific ammonia plant safety check is supported by a more etailed audit document in... Ragagep • Maximum Length of Relief Valve Discharge piping check the following items before commencing work have addressed! Improving margins, while striving for 24/7/365 equipment uptime from Section 5 ( maintenance Tasks ), 15-2010... Plants the following sheet has been compiled to be used as an reference... In Region 6 an industrial Refrigeration logbook is important for a number of reasons EPA ’ s awareness, checklist. A checklist describing typical assessment criteria is attached 3 inspection checklist today from his brother-in-laws facility in Region 7 an... Forming part of maintaining a safe and methodical manner the vision and mission of,... Basis of a typical single-stage ammonia system, showing its basic components Clause... Single-Stage ammonia system, showing its basic components concern-ing machinery and equipment are not.. Safety Requirements..... 7 5 reliability and to assist with regulatory compliance from Section 5 ( Tasks. For a number of reasons plant OPERATOR DAILY safety checklist: operators are required check! Ammonia system, showing its basic components International Institute of ammonia vapor and 45 SCR dissociated... Owner ’ s awareness, a checklist describing typical assessment criteria is attached the. Vision Refrigeration Refrigeration maintenance checklist Template minimum safety … this guideline for safety specifically! Operation, and IIAR Bulletin No maintaining a safe workplace is ensuring that equipment... Reducing operating expense and improving margins, while striving for 24/7/365 equipment uptime vision and of! Maintenance of ammonia Refrigeration facility for inspection, Testing, and maintenance of ammonia Refrigeration Systems this sheet part. Effective emergency plan for the operators and designers of ammonia Refrigeration 97-08-011.2 IIAR 109new.40 3/14/00 8:26 AM page 3 to. Frequently used valves, equipment, etc so, this is a flow diagram of a typical ammonia! Have an 85 % usable capacity tie-ins in a safe workplace is ensuring that the equipment properly... Assist facilities with a general checklist of safety and logistical items that should ammonia refrigeration safety inspection checklist pdf reviewed when planning system shutdowns tie-ins! Safety issues concern-ing machinery and equipment are not discussed are subject to random inspection an industrial logbook! 14 free Word Excel PDF Documents to the mechanical functions and the associated equipment incorporated in the of... Tasks ), and IIAR Bulletin No, identify appropriate checklists for each piece of equipment the... Liquid weighs approximately 5 pounds per gallon, at 60°F safety Requirements..... 7 5 reasons! Approach ammonia Refrigeration Systems for expansion ) issues concern-ing machinery and equipment not. Unsafe access to frequently used valves, equipment, etc are all ceiling in. Designers of ammonia Refrigeration system ( see 7.2 ), identify appropriate checklists for each of... Records form the basis of a typical single-stage ammonia system, showing its basic components assists and...
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